AVAILABLE FOR OPPORTUNITIES

MECHANICAL DESIGN • MANUFACTURING • PRODUCT DEVELOPMENT

Designing solutions.
Building impact.

Mechanical engineer specializing in design and manufacturing, with hands-on experience turning industrial challenges into practical, manufacturable solutions.

7+Engineering Projects
4Industry Experiences
1Research Publication
MSClemson University
Ashish Kudu
ASHEngineering Assistant

Ask me about Ashish's projects, skills, experience, or research.

ENGINEERING WORK

Featured projects

Advanced Manufacturing
MANUFACTURING

Casting Design & Simulation of Thor’s Stormbreaker

Designed and analyzed a detailed metal casting project for ME 8750: Advanced Manufacturing Processes at Clemson University using SolidWorks and Altair Inspire Cast. The project focused on optimizing casting design through simulation and analysis.

SolidWorksAltair Inspire CastCastingAdvanced Manufacturing
Process Improvement
MANUFACTURING

X-Ray Inspection Process Optimization – Aalberts Surface Technologies (RMF)

Applied Lean Six Sigma (DMAIC) methodology to improve the X-ray inspection process for electroplated components at Aalberts Surface Technologies.

Lean Six SigmaDMAICManufacturing Process ImprovementX-Ray Inspection
Maintenance
MAINTENANCE

Improved Rapid Change Wheel Design

Reworked a hoist caster assembly so wheel replacement can be completed at the installation point without removing the heavy assembly or performing hot work.

SolidWorksReliabilityDesignServiceability
Reliability
DESIGN

Industrial Electroplating Barrel Improvements

Improved access to difficult mid-assembly connections and addressed rotation-related wear in an industrial electrocoating setup.

CADManufacturingReliability
Research Project
PRODUCT DESIGN

Agricultural Utility Vehicle

Developed and tested a multipurpose Agricultural Utility Vehicle by adapting a compact vehicle platform for grass cutting, cultivation, and row making, progressing through fabrication, painting, prototype testing, failure analysis, and redesign.

Vehicle DesignFabricationMechanismAgriculturePrototype Testing

INTERACTIVE ENGINEERING LAB

Explore how I solve problems.

Pick a project and move through the engineering story: problem, approach, result, and the thinking behind the design.

MANUFACTURINGAdvanced Manufacturing
CURRENT EXPLORATION

Casting Design & Simulation of Thor’s Stormbreaker

ENGINEERING FOCUS
SolidWorksAltair Inspire CastMetal castingCasting simulationDesign optimization

PROFESSIONAL EXPERIENCE

Engineering in the real world.

Hands-on experience across industrial engineering, mechanical design, vehicle maintenance, railway engineering, manufacturing, testing, and technical documentation.

01

Engineering Intern — Co-op

Aalberts Surface Technologies · Piedmont, SCFall 2026 – Present

Current engineering co-op focused on hands-on engineering work in an industrial manufacturing environment.

02

Mechanical Jr. Design Engineer

Synergy Water Park Rides Pvt. Ltd. · Mumbai, IndiaJan 2025 – June 2025

• Designed and developed 15+ mechanical components and assemblies using SolidWorks and AutoCAD, improving design turnaround time by 20% while ensuring manufacturability and reducing production cost.

• Collaborated with a team of 6 engineers to implement lean layout changes, reducing assembly time by 15% and improving material flow efficiency.

• Conducted performance analysis on 10+ design iterations, improving component durability by 15% through design optimization.

• Participated in cross-functional design reviews with 5+ stakeholders, ensuring 100% compliance with manufacturing and quality standards.

03

Diagnostic & Maintenance Intern

Ashok Leyland · Mumbai, IndiaAug 2021 – Dec 2021

• Assisted in diagnosing 25+ mechanical failures in commercial vehicles, improving troubleshooting efficiency by 20%.

• Performed maintenance on 50+ heavy vehicles (HMV, MCV, HCV), ensuring operational reliability and reduced downtime.

• Utilized OEM diagnostic tools and service manuals to improve repair accuracy and maintenance efficiency.

• Applied preventive maintenance schedules to reduce breakdowns by 15% and improve vehicle reliability.

• Coordinated with 5+ technicians to ensure proper torque, alignment, and assembly practices, improving service quality.

04

Engineering Intern

Indian Railway · Mumbai, IndiaDec 2022 – Jan 2023

• Supported reliability assessment of 20+ mechanical systems, improving maintenance documentation accuracy.

• Assisted in system inspections and technical reporting, contributing to a 10% improvement in operational efficiency.

• Gained hands-on experience in mechanical systems maintenance, documentation, and safety compliance.

EDUCATION

Mechanical engineering foundation.

Academic training focused on mechanical engineering with a strong emphasis on design, manufacturing, CAD, analysis, and product development.

01

Master of Science in Mechanical Engineering

Clemson University · Clemson, SCAug. 2025 – May 2027

Graduate study in Mechanical Engineering with a design and manufacturing focus.

02

Bachelor of Engineering in Mechanical Engineering

University of Mumbai · Mumbai, IndiaAug. 2018 – May 2021

Undergraduate mechanical engineering education forming the foundation for CAD, manufacturing, mechanical systems, and product development work.

CAPABILITY STACK

Tools I use to solve problems.

CAD & Product Design

SolidWorks • AutoCAD • Mechanical assemblies • Design iteration

Manufacturing

DFM/DFA • Fabrication • Prototyping • 3D printing

Problem Solving

Root-cause analysis • 5 Whys • Fishbone • Six Sigma

Engineering

Mechanisms • Maintenance • Materials • Technical documentation

Design & Analysis

GD&T • DFM/DFA • Tolerance Stack-Up • FEA • Design Optimization

CAD Tools

SolidWorks (Certified) • AutoCAD (Certified) • Inventor

Computational & Tools

MATLAB • Minitab • Excel

Manufacturing & Testing

Prototyping • Material Selection • Performance Evaluation • Field Testing

RESEARCH

Engineering beyond the project floor.

Research and academic work presented with the same emphasis on clear problem definition, method, evidence, and technical communication.

PUBLICATION

Research portfolio

Publication details, abstract, methodology, contribution, and downloadable paper can live here.

RESUME

Mechanical engineering, design & manufacturing.

View the current resume for education, experience, projects, skills, and research.

Open Resume ↗

CONTACT

Let's build something useful.

Open to mechanical design, manufacturing, product development, and related engineering opportunities.