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Case Studies

Projects

Every project here follows the same process: identify the real problem, design a practical solution, validate it, and implement it in the real world.

Copper plate extension CAD assembly on the electrocoating barrel
Implemented in Production

Manufacturing Equipment Redesign

Copper Plate Extension for Electrocoating Barrel

Relocated the electrical connection point on a rotating electrocoating barrel outside the assembly, eliminating dangler damage and cutting maintenance complexity.

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Hoist castor redesign poster with before/after comparison
Design Complete

Maintenance & Reliability Engineering

Hoist Castor Redesign

Redesigned an overhead hoist castor housing to replace a wheel in minutes instead of a multi-step ladder, weld, and re-weld procedure.

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3D printed masking insert installed on a coated component
Completed

Additive Manufacturing / Process Improvement

3D Printed Masking Insert

Designed a reusable 3D printed masking insert to replace an inconsistent, single-use masking process during electrocoating.

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Completed multipurpose Agricultural Utility Vehicle, front view
Published in IRJET

Product Development / Published Research

Agricultural Utility Vehicle

Contributed to the design, fabrication, and testing of a multipurpose agricultural vehicle capable of cultivation, grass cutting, and row making on a single platform — published in IRJET.

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Industrial Pump Cart concept placeholder — CAD in progress
Work in Progress

Mechanical Design / Materials Handling

Industrial Pump Cart

Currently designing a mobile cart to reduce the manual effort and ergonomic strain involved in handling, transporting, and maintaining industrial pumps.

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Ashish Kudu

Mechanical Design Engineer

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